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Stepper Motors

Stepper Motors

Festo stepper motors are precision hybrid motors engineered for high-accuracy positioning and reliable operation in demanding automation applications. They deliver strong holding torque, fine step resolution, and robustness—making them ideal for manufacturing, machine tools, robotics and handling systems.
Category: Pneumatics
Brand: Festo

Festo Stepper Motors

Festo stepper motors are designed to provide precise, repeatable and powerful motion control across a diverse range of industrial automation tasks. Using hybrid stepper technology, these motors combine the advantages of reluctance and permanent-magnet designs to deliver superior torque at low speeds and accurate positioning. 

Key Features

  • Use of hybrid stepper technology for high static and dynamic torque at low speeds. 
  • Excellent holding torque allows the motor to stop and maintain position securely under load.
  • No brushes—meaning minimal wear and long mechanical life. 
  • Wide flange/sizing options (for example 28 mm, 42 mm, 57 mm, 87 mm) to suit different installation demands. 

Design & Functionality
Stepper motors operate by energizing stator windings in a sequence so that the rotor moves incrementally in fixed step angles (commonly 1.8° per full step). In the Festo models, the rotor’s magnetic flux seeks alignment with the stator field, producing controlled movement. 

Variants include:
• Standard hybrid stepper motors for general positioning tasks
• Motors with optional encoder for closed-loop applications
• Versions with integrated holding brake for safety or hold-in-position requirements
• Large-frame motors for high-torque applications

These motors are configured for long service life, efficient switching, and robustness in demanding industrial environments. 

Important: High holding torque, fine step resolution, and brushless design make these stepper motors an excellent choice for automation applications requiring accurate linear or rotary motion.

Total Crossed Beams

(Applied to the functional coverage of motor families)

These Festo stepper motors cover a broad performance range—from small precision positioning to large torque and high-inertia loads. Whether your application demands compact form factor or heavy-duty output, the range addresses the full spectrum of industrial motion requirements.

Beam Pitch Options

(Translated as: motor sizes, variants, optional features)

The motors are available in multiple flange sizes and variants:

  • Flange sizes: 28 mm, 42 mm, 57 mm, 87 mm (depending on series) 
  • Step angle: typically 1.8° (±5%) for hybrid versions 
  • Additional features: encoder option, holding brake option, different winding lengths and sizes 
  • Mounting and connection options configured for machine builders

Important: A wide selection of motor sizes, step resolutions and option sets ensures you can pick the exact motor to match your application’s force, speed, space and control-interface needs.

Intrinsic Synchronism

The internal rotor-stator assembly ensures minimal play and consistent step movement. Optional encoder and closed-loop capabilities allow these motors to deliver synchronised, repeatable motion with high positional accuracy—suitable for applications where precise indexing or multi-axis coordination is required.

Operational Advantages

  • Excellent torque at low speeds enabling strong start/stop and holding functions
  • High repeatability and fine step resolution for accurate motion control
  • Robust, brushless construction for long life and low maintenance
  • Wide variant support and compatible interface options simplify integration
  • Ideal for machine tools, pick-and-place systems, conveyors, robotics, packaging, linear axes and gantry systems

Applications: Precision positioning in automation, robotics, handling systems, packaging machinery, indexing tables, gantry motion systems, and other industrial tasks requiring controlled, repeatable linear or rotary motion.

Technical Specifications

 

Parameter

Specification – Stepper Motor (Hybrid)

Variant / Optional Features

Product TypeHybrid stepper motorEncoder-option or holding brake variants
Step Angle1.8° (±5%)Other step angles may be available depending on model
Flange Sizes28 mm, 42 mm, 57 mm, 87 mmDepending on torque/size requirement
Holding TorqueFor example: size 28 ≈ 0.09 Nm, size 42 ≈ 0.5 Nm (at nominal voltage) Larger sizes much higher
Nominal VoltageExample: 48 V DC for many modelsOther voltages may apply
Max. Rotational Speed (idle)Example: size 28 ~6000 rpm at nominal voltageDepends on size and load
Winding Resistance / InductanceExample: size 28 ~2.3 Ω ±15% / 1.4 mH Varies by size
Drive/ConnectionPlug-in or cable feed, connection technology optimisedEncoder or brake variants add connections
Protection / Ambient ConditionsMotor housing degree of protection IP54 / ambient −10 °C … +50 °C (varies) Higher size models may differ
Mounting OptionsStandard flange mounting, shaft output, optional brakeCustomised variants available
Typical ApplicationsPositioning tasks, handling systems, robotics, packagingHigh torque or closed-loop applications